Add Chamber servo vent, auto fan (#19519)
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ebca2efb24
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@ -32,11 +32,10 @@
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*/
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#define CONFIGURATION_ADV_H_VERSION 020007
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// @section temperature
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//===========================================================================
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//============================= Thermal Settings ============================
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//===========================================================================
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// @section temperature
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/**
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* Thermocouple sensors are quite sensitive to noise. Any noise induced in
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@ -125,9 +124,19 @@
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#define HEATER_BED_INVERTING true
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#endif
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/**
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* Heated Chamber settings
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*/
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//
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// Heated Bed Bang-Bang options
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//
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#if DISABLED(PIDTEMPBED)
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#define BED_CHECK_INTERVAL 5000 // (ms) Interval between checks in bang-bang control
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#if ENABLED(BED_LIMIT_SWITCHING)
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#define BED_HYSTERESIS 2 // (°C) Only set the relevant heater state when ABS(T-target) > BED_HYSTERESIS
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#endif
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#endif
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//
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// Heated Chamber options
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//
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#if TEMP_SENSOR_CHAMBER
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#define CHAMBER_MINTEMP 5
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#define CHAMBER_MAXTEMP 60
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@ -135,12 +144,28 @@
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//#define CHAMBER_LIMIT_SWITCHING
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//#define HEATER_CHAMBER_PIN 44 // Chamber heater on/off pin
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//#define HEATER_CHAMBER_INVERTING false
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#endif
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#if DISABLED(PIDTEMPBED)
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#define BED_CHECK_INTERVAL 5000 // ms between checks in bang-bang control
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#if ENABLED(BED_LIMIT_SWITCHING)
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#define BED_HYSTERESIS 2 // Only disable heating if T>target+BED_HYSTERESIS and enable heating if T>target-BED_HYSTERESIS
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//#define CHAMBER_FAN // Enable a fan on the chamber
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#if ENABLED(CHAMBER_FAN)
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#define CHAMBER_FAN_MODE 2 // Fan control mode: 0=Static; 1=Linear increase when temp is higher than target; 2=V-shaped curve.
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#if CHAMBER_FAN_MODE == 0
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#define CHAMBER_FAN_BASE 255 // Chamber fan PWM (0-255)
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#elif CHAMBER_FAN_MODE == 1
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#define CHAMBER_FAN_BASE 128 // Base chamber fan PWM (0-255); turns on when chamber temperature is above the target
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#define CHAMBER_FAN_FACTOR 25 // PWM increase per °C above target
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#elif CHAMBER_FAN_MODE == 2
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#define CHAMBER_FAN_BASE 128 // Minimum chamber fan PWM (0-255)
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#define CHAMBER_FAN_FACTOR 25 // PWM increase per °C difference from target
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#endif
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#endif
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//#define CHAMBER_VENT // Enable a servo-controlled vent on the chamber
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#if ENABLED(CHAMBER_VENT)
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#define CHAMBER_VENT_SERVO_NR 1 // Index of the vent servo
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#define HIGH_EXCESS_HEAT_LIMIT 5 // How much above target temp to consider there is excess heat in the chamber
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#define LOW_EXCESS_HEAT_LIMIT 3
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#define MIN_COOLING_SLOPE_TIME_CHAMBER_VENT 20
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#define MIN_COOLING_SLOPE_DEG_CHAMBER_VENT 1.5
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#endif
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#endif
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@ -603,10 +603,6 @@
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#define DO_SWITCH_EXTRUDER 1
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#endif
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#ifdef SWITCHING_NOZZLE_E1_SERVO_NR
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#define SWITCHING_NOZZLE_TWO_SERVOS 1
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#endif
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/**
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* Default hotend offsets, if not defined
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*/
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@ -657,14 +653,7 @@
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#ifndef Z_PROBE_SERVO_NR
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#define Z_PROBE_SERVO_NR 0
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#endif
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#ifndef NUM_SERVOS
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#define NUM_SERVOS (Z_PROBE_SERVO_NR + 1)
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#endif
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#undef DEACTIVATE_SERVOS_AFTER_MOVE
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#if NUM_SERVOS == 1
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#undef SERVO_DELAY
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#define SERVO_DELAY { 50 }
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#endif
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// Always disable probe pin inverting for BLTouch
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#undef Z_MIN_PROBE_ENDSTOP_INVERTING
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@ -675,14 +664,10 @@
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#endif
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#endif
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#ifndef NUM_SERVOS
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#define NUM_SERVOS 0
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#endif
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/**
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* Set a flag for a servo probe (or BLTouch)
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*/
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#if defined(Z_PROBE_SERVO_NR) && Z_PROBE_SERVO_NR >= 0
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#ifdef Z_PROBE_SERVO_NR
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#define HAS_Z_SERVO_PROBE 1
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#endif
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#if ANY(HAS_Z_SERVO_PROBE, SWITCHING_EXTRUDER, SWITCHING_NOZZLE)
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@ -26,6 +26,51 @@
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* Defines that depend on advanced configuration.
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*/
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#ifdef SWITCHING_NOZZLE_E1_SERVO_NR
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#define SWITCHING_NOZZLE_TWO_SERVOS 1
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#endif
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// Determine NUM_SERVOS if none was supplied
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#ifndef NUM_SERVOS
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#define NUM_SERVOS 0
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#if ANY(CHAMBER_VENT, HAS_Z_SERVO_PROBE, SWITCHING_EXTRUDER, SWITCHING_NOZZLE)
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#if NUM_SERVOS <= Z_PROBE_SERVO_NR
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#undef NUM_SERVOS
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#define NUM_SERVOS (Z_PROBE_SERVO_NR + 1)
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#endif
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#if NUM_SERVOS <= CHAMBER_VENT_SERVO_NR
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#undef NUM_SERVOS
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#define NUM_SERVOS (CHAMBER_VENT_SERVO_NR + 1)
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#endif
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#if NUM_SERVOS <= SWITCHING_TOOLHEAD_SERVO_NR
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#undef NUM_SERVOS
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#define NUM_SERVOS (SWITCHING_TOOLHEAD_SERVO_NR + 1)
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#endif
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#if NUM_SERVOS <= SWITCHING_NOZZLE_SERVO_NR
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#undef NUM_SERVOS
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#define NUM_SERVOS (SWITCHING_NOZZLE_SERVO_NR + 1)
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#endif
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#if NUM_SERVOS <= SWITCHING_NOZZLE_E1_SERVO_NR
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#undef NUM_SERVOS
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#define NUM_SERVOS (SWITCHING_NOZZLE_E1_SERVO_NR + 1)
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#endif
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#if NUM_SERVOS <= SWITCHING_EXTRUDER_SERVO_NR
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#undef NUM_SERVOS
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#define NUM_SERVOS (SWITCHING_EXTRUDER_SERVO_NR + 1)
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#endif
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#if NUM_SERVOS <= SWITCHING_EXTRUDER_E23_SERVO_NR
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#undef NUM_SERVOS
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#define NUM_SERVOS (SWITCHING_EXTRUDER_E23_SERVO_NR + 1)
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#endif
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#endif
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#endif
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// Convenience override for a BLTouch alone
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#if ENABLED(BLTOUCH) && NUM_SERVOS == 1
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#undef SERVO_DELAY
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#define SERVO_DELAY { 50 }
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#endif
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#if EXTRUDERS == 0
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#define NO_VOLUMETRICS
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#undef TEMP_SENSOR_0
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@ -1249,8 +1249,10 @@ static_assert(Y_MAX_LENGTH >= Y_BED_SIZE, "Movement bounds (Y_MIN_POS, Y_MAX_POS
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* NUM_SERVOS is required for a Z servo probe
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*/
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#if HAS_Z_SERVO_PROBE
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#ifndef NUM_SERVOS
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#error "You must set NUM_SERVOS for a Z servo probe (Z_PROBE_SERVO_NR)."
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#if !NUM_SERVOS
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#error "NUM_SERVOS is required for a Z servo probe (Z_PROBE_SERVO_NR)."
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#elif Z_PROBE_SERVO_NR >= NUM_SERVOS
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#error "Z_PROBE_SERVO_NR must be smaller than NUM_SERVOS."
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#elif Z_PROBE_SERVO_NR == 0 && !PIN_EXISTS(SERVO0)
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#error "SERVO0_PIN must be defined for your servo or BLTOUCH probe."
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#elif Z_PROBE_SERVO_NR == 1 && !PIN_EXISTS(SERVO1)
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@ -1259,8 +1261,6 @@ static_assert(Y_MAX_LENGTH >= Y_BED_SIZE, "Movement bounds (Y_MIN_POS, Y_MAX_POS
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#error "SERVO2_PIN must be defined for your servo or BLTOUCH probe."
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#elif Z_PROBE_SERVO_NR == 3 && !PIN_EXISTS(SERVO3)
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#error "SERVO3_PIN must be defined for your servo or BLTOUCH probe."
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#elif Z_PROBE_SERVO_NR >= NUM_SERVOS
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#error "Z_PROBE_SERVO_NR must be smaller than NUM_SERVOS."
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#endif
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#endif
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@ -1807,6 +1807,30 @@ static_assert(hbm[Z_AXIS] >= 0, "HOMING_BUMP_MM.Z must be greater than or equal
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#error "TEMP_SENSOR_CHAMBER requires TEMP_CHAMBER_PIN. Please add it to your configuration."
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#endif
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#if ENABLED(CHAMBER_FAN) && !(defined(CHAMBER_FAN_MODE) && WITHIN(CHAMBER_FAN_MODE, 0, 2))
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#error "CHAMBER_FAN_MODE must be between 0 and 2. Please update your Configuration_adv.h."
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#endif
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#if ENABLED(CHAMBER_VENT)
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#ifndef CHAMBER_VENT_SERVO_NR
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#error "CHAMBER_VENT_SERVO_NR is required for CHAMBER SERVO. Update your Configuration_adv.h."
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#elif !NUM_SERVOS
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#error "NUM_SERVOS is required for a Heated Chamber vent servo (CHAMBER_VENT_SERVO_NR)."
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#elif CHAMBER_VENT_SERVO_NR >= NUM_SERVOS
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#error "CHAMBER_VENT_SERVO_NR must be smaller than NUM_SERVOS."
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#elif HAS_Z_SERVO_PROBE && CHAMBER_VENT_SERVO_NR == Z_PROBE_SERVO_NR
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#error "CHAMBER SERVO is already used by BLTOUCH. Please change."
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#elif CHAMBER_VENT_SERVO_NR == 0 && !PIN_EXISTS(SERVO0)
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#error "SERVO0_PIN must be defined for your Heated Chamber vent servo."
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#elif CHAMBER_VENT_SERVO_NR == 1 && !PIN_EXISTS(SERVO1)
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#error "SERVO1_PIN must be defined for your Heated Chamber vent servo."
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#elif CHAMBER_VENT_SERVO_NR == 2 && !PIN_EXISTS(SERVO2)
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#error "SERVO2_PIN must be defined for your Heated Chamber vent servo."
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#elif CHAMBER_VENT_SERVO_NR == 3 && !PIN_EXISTS(SERVO3)
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#error "SERVO3_PIN must be defined for your Heated Chamber vent servo."
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#endif
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#endif
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#if TEMP_SENSOR_PROBE
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#if !PIN_EXISTS(TEMP_PROBE)
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#error "TEMP_SENSOR_PROBE requires TEMP_PROBE_PIN. Please add it to your configuration."
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@ -111,6 +111,9 @@
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#include "../libs/buzzer.h"
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#endif
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#if HAS_SERVOS
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#include "./servo.h"
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#endif
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#if HOTEND_USES_THERMISTOR
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#if ENABLED(TEMP_SENSOR_1_AS_REDUNDANT)
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static const temp_entry_t* heater_ttbl_map[2] = { HEATER_0_TEMPTABLE, HEATER_1_TEMPTABLE };
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@ -271,6 +274,11 @@ const char str_t_thermal_runaway[] PROGMEM = STR_T_THERMAL_RUNAWAY,
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#if HAS_TEMP_CHAMBER
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chamber_info_t Temperature::temp_chamber; // = { 0 }
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#if HAS_HEATED_CHAMBER
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int16_t fan_chamber_pwm;
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bool flag_chamber_off;
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bool flag_chamber_excess_heat = false;
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millis_t next_cool_check_ms_2 = 0;
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float old_temp = 9999;
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#ifdef CHAMBER_MINTEMP
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int16_t Temperature::mintemp_raw_CHAMBER = HEATER_CHAMBER_RAW_LO_TEMP;
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#endif
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@ -1189,18 +1197,84 @@ void Temperature::manage_heater() {
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}
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#endif
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#if EITHER(CHAMBER_FAN, CHAMBER_VENT)
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if (temp_chamber.target > CHAMBER_MINTEMP) {
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flag_chamber_off = false;
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#if ENABLED(CHAMBER_FAN)
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#if CHAMBER_FAN_MODE == 0
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fan_chamber_pwm = CHAMBER_FAN_BASE
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#elif CHAMBER_FAN_MODE == 1
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fan_chamber_pwm = temp_chamber.celsius > temp_chamber.target ? CHAMBER_FAN_BASE + ((temp_chamber.celsius - temp_chamber.target) * CHAMBER_FAN_FACTOR ) : 0;
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#elif CHAMBER_FAN_MODE == 2
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fan_chamber_pwm = (CHAMBER_FAN_BASE) + (CHAMBER_FAN_FACTOR) * ABS(temp_chamber.celsius - temp_chamber.target);
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if (temp_chamber.soft_pwm_amount)
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fan_chamber_pwm += (CHAMBER_FAN_FACTOR) * 2;
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#endif
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fan_chamber_pwm = _MIN(225, fan_chamber_pwm);
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thermalManager.set_fan_speed(2, fan_chamber_pwm); // TODO: instead of fan 2, set to chamber fan
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#endif
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#if ENABLED(CHAMBER_VENT)
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#ifndef MIN_COOLING_SLOPE_TIME_CHAMBER_VENT
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#define MIN_COOLING_SLOPE_TIME_CHAMBER_VENT 20
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#endif
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#ifndef MIN_COOLING_SLOPE_DEG_CHAMBER_VENT
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#define MIN_COOLING_SLOPE_DEG_CHAMBER_VENT 1.5
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#endif
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if( (temp_chamber.celsius - temp_chamber.target >= HIGH_EXCESS_HEAT_LIMIT) && !flag_chamber_excess_heat) {
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// open vent after MIN_COOLING_SLOPE_TIME_CHAMBER_VENT seconds
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// if the temperature did not drop at least MIN_COOLING_SLOPE_DEG_CHAMBER_VENT
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if (next_cool_check_ms_2 == 0 || ELAPSED(ms, next_cool_check_ms_2)) {
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if (old_temp - temp_chamber.celsius < float(MIN_COOLING_SLOPE_DEG_CHAMBER_VENT)) flag_chamber_excess_heat = true; //the bed is heating the chamber too much
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next_cool_check_ms_2 = ms + 1000UL * MIN_COOLING_SLOPE_TIME_CHAMBER_VENT;
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old_temp = temp_chamber.celsius;
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}
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}
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else {
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next_cool_check_ms_2 = 0;
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old_temp = 9999;
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}
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if (flag_chamber_excess_heat && (temp_chamber.celsius - temp_chamber.target <= -LOW_EXCESS_HEAT_LIMIT) ) {
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flag_chamber_excess_heat = false;
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}
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#endif
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}
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else if (!flag_chamber_off) {
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#if ENABLED(CHAMBER_FAN)
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flag_chamber_off = true;
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thermalManager.set_fan_speed(2, 0);
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#endif
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#if ENABLED(CHAMBER_VENT)
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flag_chamber_excess_heat = false;
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MOVE_SERVO(CHAMBER_VENT_SERVO_NR, 90);
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#endif
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}
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#endif
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if (ELAPSED(ms, next_chamber_check_ms)) {
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next_chamber_check_ms = ms + CHAMBER_CHECK_INTERVAL;
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if (WITHIN(temp_chamber.celsius, CHAMBER_MINTEMP, CHAMBER_MAXTEMP)) {
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#if ENABLED(CHAMBER_LIMIT_SWITCHING)
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if (temp_chamber.celsius >= temp_chamber.target + TEMP_CHAMBER_HYSTERESIS)
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temp_chamber.soft_pwm_amount = 0;
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else if (temp_chamber.celsius <= temp_chamber.target - (TEMP_CHAMBER_HYSTERESIS))
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temp_chamber.soft_pwm_amount = MAX_CHAMBER_POWER >> 1;
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#else
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temp_chamber.soft_pwm_amount = temp_chamber.celsius < temp_chamber.target ? MAX_CHAMBER_POWER >> 1 : 0;
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#endif
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if (!flag_chamber_excess_heat){
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#if ENABLED(CHAMBER_LIMIT_SWITCHING)
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if (temp_chamber.celsius >= temp_chamber.target + TEMP_CHAMBER_HYSTERESIS)
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temp_chamber.soft_pwm_amount = 0;
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else if (temp_chamber.celsius <= temp_chamber.target - (TEMP_CHAMBER_HYSTERESIS))
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temp_chamber.soft_pwm_amount = (MAX_CHAMBER_POWER) >> 1;
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#else
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temp_chamber.soft_pwm_amount = temp_chamber.celsius < temp_chamber.target ? (MAX_CHAMBER_POWER) >> 1 : 0;
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#endif
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#if ENABLED(CHAMBER_VENT)
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if (!flag_chamber_off) MOVE_SERVO(CHAMBER_VENT_SERVO_NR, 0);
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#endif
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}
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else {
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temp_chamber.soft_pwm_amount = 0;
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#if ENABLED(CHAMBER_VENT)
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if (!flag_chamber_off) MOVE_SERVO(CHAMBER_VENT_SERVO_NR, temp_chamber.celsius <= temp_chamber.target ? 0 : 90);
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#endif
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}
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}
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else {
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temp_chamber.soft_pwm_amount = 0;
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@ -3365,7 +3439,7 @@ void Temperature::tick() {
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#define MIN_COOLING_SLOPE_DEG_CHAMBER 1.50
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#endif
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#ifndef MIN_COOLING_SLOPE_TIME_CHAMBER
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#define MIN_COOLING_SLOPE_TIME_CHAMBER 60
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#define MIN_COOLING_SLOPE_TIME_CHAMBER 120
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#endif
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bool Temperature::wait_for_chamber(const bool no_wait_for_cooling/*=true*/) {
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// Servos
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//
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#define SERVO0_PIN PA1
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#define SERVO1_PIN PC9
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//
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// Trinamic Stallguard pins
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