PTC: Extend options, fix probing bugs (#18253)
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@ -1662,6 +1662,37 @@
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// Enable additional compensation using hotend temperature
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// Note: this values cannot be calibrated automatically but have to be set manually
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//#define USE_TEMP_EXT_COMPENSATION
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// Probe temperature calibration generates a table of values starting at PTC_SAMPLE_START
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// (e.g. 30), in steps of PTC_SAMPLE_RES (e.g. 5) with PTC_SAMPLE_COUNT (e.g. 10) samples.
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// #define PTC_SAMPLE_START 30.0f
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// #define PTC_SAMPLE_RES 5.0f
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// #define PTC_SAMPLE_COUNT 10U
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// Bed temperature calibration builds a similar table.
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// #define BTC_SAMPLE_START 60.0f
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// #define BTC_SAMPLE_RES 5.0f
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// #define BTC_SAMPLE_COUNT 10U
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// The temperature the probe should be at while taking measurements during bed temperature
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// calibration.
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// #define BTC_PROBE_TEMP 30.0f
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// Height above Z=0.0f to raise the nozzle. Lowering this can help the probe to heat faster.
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// Note: the Z=0.0f offset is determined by the probe offset which can be set using M851.
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// #define PTC_PROBE_HEATING_OFFSET 0.5f
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// Height to raise the Z-probe between heating and taking the next measurement. Some probes
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// may fail to untrigger if they have been triggered for a long time, which can be solved by
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// increasing the height the probe is raised to.
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// #define PTC_PROBE_RAISE 15U
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// If the probe is outside of the defined range, use linear extrapolation using the closest
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// point and the PTC_LINEAR_EXTRAPOLATION'th next point. E.g. if set to 4 it will use data[0]
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// and data[4] to perform linear extrapolation for values below PTC_SAMPLE_START.
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// #define PTC_LINEAR_EXTRAPOLATION 4
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#endif
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#endif
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@ -165,28 +165,41 @@ void ProbeTempComp::compensate_measurement(const TempSensorID tsi, const float &
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}
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float ProbeTempComp::get_offset_for_temperature(const TempSensorID tsi, const float &temp) {
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const uint8_t measurements = cali_info[tsi].measurements;
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const float start_temp = cali_info[tsi].start_temp,
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end_temp = cali_info[tsi].end_temp,
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res_temp = cali_info[tsi].temp_res;
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const int16_t * const data = sensor_z_offsets[tsi];
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if (temp <= start_temp) return 0.0f;
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if (temp >= end_temp) return static_cast<float>(data[measurements - 1]) / 1000.0f;
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auto point = [&](uint8_t i) {
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return xy_float_t({start_temp + i*res_temp, static_cast<float>(data[i])});
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};
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auto linear_interp = [](float x, xy_float_t p1, xy_float_t p2) {
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return (p2.y - p1.y) / (p2.x - p2.y) * (x - p1.x) + p1.y;
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};
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// Linear interpolation
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int16_t val1 = 0, val2 = data[0];
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uint8_t idx = 0;
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float meas_temp = start_temp + res_temp;
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while (meas_temp < temp) {
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if (++idx >= measurements) return static_cast<float>(val2) / 1000.0f;
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meas_temp += res_temp;
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val1 = val2;
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val2 = data[idx];
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}
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const float factor = (meas_temp - temp) / static_cast<float>(res_temp);
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return (static_cast<float>(val2) - static_cast<float>(val2 - val1) * factor) / 1000.0f;
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uint8_t idx = static_cast<uint8_t>(temp - start_temp / res_temp);
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// offset in um
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float offset = 0.0f;
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#if !defined(PTC_LINEAR_EXTRAPOLATION) || PTC_LINEAR_EXTRAPOLATION <= 0
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if (idx < 0)
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offset = 0.0f;
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else if (idx > measurements - 2)
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offset = static_cast<float>(data[measurements - 1]);
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#else
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if (idx < 0)
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offset = linear_interp(temp, point(0), point(PTC_LINEAR_EXTRAPOLATION));
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else if (idx > measurements - 2)
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offset = linear_interp(temp, point(measurements - PTC_LINEAR_EXTRAPOLATION - 1), point(measurements - 1));
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#endif
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else
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offset = linear_interp(temp, point(idx), point(idx + 1));
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// return offset in mm
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return offset / 1000.0f;
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}
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bool ProbeTempComp::linear_regression(const TempSensorID tsi, float &k, float &d) {
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@ -45,9 +45,44 @@ typedef struct {
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* measurement errors/shifts due to changed temperature.
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*/
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// Probe temperature calibration constants
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#ifndef PTC_SAMPLE_COUNT
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#define PTC_SAMPLE_COUNT 10U
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#endif
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#ifndef PTC_SAMPLE_RES
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#define PTC_SAMPLE_RES 5.0f
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#endif
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#ifndef PTC_SAMPLE_START
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#define PTC_SAMPLE_START 30.0f
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#endif
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#define PTC_SAMPLE_END ((PTC_SAMPLE_START) + (PTC_SAMPLE_COUNT) * (PTC_SAMPLE_RES))
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// Bed temperature calibration constants
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#ifndef BTC_PROBE_TEMP
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#define BTC_PROBE_TEMP 30.0f
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#endif
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#ifndef BTC_SAMPLE_COUNT
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#define BTC_SAMPLE_COUNT 10U
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#endif
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#ifndef BTC_SAMPLE_STEP
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#define BTC_SAMPLE_RES 5.0f
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#endif
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#ifndef BTC_SAMPLE_START
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#define BTC_SAMPLE_START 60.0f
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#endif
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#define BTC_SAMPLE_END ((BTC_SAMPLE_START) + (BTC_SAMPLE_COUNT) * (BTC_SAMPLE_RES))
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#ifndef PTC_PROBE_HEATING_OFFSET
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#define PTC_PROBE_HEATING_OFFSET 0.5f
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#endif
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#ifndef PTC_PROBE_RAISE
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#define PTC_PROBE_RAISE 10.0f
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#endif
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static constexpr temp_calib_t cali_info_init[TSI_COUNT] = {
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{ 10, 5, 30, 30 + 10 * 5 }, // Probe
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{ 10, 5, 60, 60 + 10 * 5 }, // Bed
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{ PTC_SAMPLE_COUNT, PTC_SAMPLE_RES, PTC_SAMPLE_START, PTC_SAMPLE_END }, // Probe
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{ BTC_SAMPLE_COUNT, BTC_SAMPLE_RES, BTC_SAMPLE_START, BTC_SAMPLE_END }, // Bed
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#if ENABLED(USE_TEMP_EXT_COMPENSATION)
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{ 20, 5, 180, 180 + 5 * 20 } // Extruder
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#endif
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@ -66,7 +101,7 @@ class ProbeTempComp {
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//measure_point = { 12.0f, 7.3f }; // Coordinates for the MK52 magnetic heatbed
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static constexpr int probe_calib_bed_temp = BED_MAX_TARGET, // Bed temperature while calibrating probe
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bed_calib_probe_temp = 30; // Probe temperature while calibrating bed
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bed_calib_probe_temp = BTC_PROBE_TEMP; // Probe temperature while calibrating bed
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static int16_t *sensor_z_offsets[TSI_COUNT],
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z_offsets_probe[cali_info_init[TSI_PROBE].measurements], // (µm)
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@ -105,7 +105,7 @@ void GcodeSuite::G76() {
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auto g76_probe = [](const TempSensorID sid, uint16_t &targ, const xy_pos_t &nozpos) {
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do_blocking_move_to_z(5.0); // Raise nozzle before probing
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const float measured_z = probe.probe_at_point(nozpos, PROBE_PT_NONE, 0, false); // verbose=0, probe_relative=false
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const float measured_z = probe.probe_at_point(nozpos, PROBE_PT_STOW, 0, false); // verbose=0, probe_relative=false
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if (isnan(measured_z))
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SERIAL_ECHOLNPGM("!Received NAN. Aborting.");
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else {
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@ -132,8 +132,8 @@ void GcodeSuite::G76() {
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planner.synchronize();
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const xyz_pos_t parkpos = temp_comp.park_point,
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probe_pos_xyz = temp_comp.measure_point + xyz_pos_t({ 0.0f, 0.0f, 0.5f }),
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noz_pos_xyz = probe_pos_xyz - probe.offset_xy; // Nozzle position based on probe position
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probe_pos_xyz = xyz_pos_t(temp_comp.measure_point) + xyz_pos_t({ 0.0f, 0.0f, PTC_PROBE_HEATING_OFFSET }),
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noz_pos_xyz = probe_pos_xyz - xy_pos_t(probe.offset_xy); // Nozzle position based on probe position
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if (do_bed_cal || do_probe_cal) {
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// Ensure park position is reachable
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